FEST-Engineering Ltd.  is proud to have collaborated with Primetals Technologies Czech Republic on the prestigious Aperam project. The assignment involved the design and production documentation for a dust extraction system used in the preheating phase of a converter at a steel mill in Belgium. This project focused on improving operational efficiency and reducing environmental impacts in steel production processes.

 

Key Project Features:

Converter Preheating Fume Suction Units:

  • EA_19_MEN2000: Diameter 1500 mm, Length approximately 50 m
  • C_HX8W_EA_18: Diameter 1700 mm (Rectangle: 1200x1500), Length approximately 135 m
  • C_HX8W_EA_19_9: Diameter 1300 mm (Rectangle: 1000x1300), Length approximately 55 m

The system effectively handles dust extraction from the converter preheating process, ensuring environmental compliance and operational safety.

The scope of the project included:

  • Design of steel structure of dedusting gas duct (square and round cross section, diameter 1200mm up to 1700mm)
  • Design of supporting steel satructure of ducts
  • 3D model and fabrication drawings
  • Thermal dilatation analysis
  • Load and anchorage plans
  • Stress and strengh analysis of ducts, buckling analysis, seismic analysis according to Eurocodes
  • Static calculation of supporting structure according to Eurocodes

Design values:

  • Temperature: 270°C
  • Pressure: -80 mbar 
  • Weight of ducts: 85 tons
  • Weight of the secondary steel: 24 tons

FEST-Engineering's role demonstrated expertise in delivering customized solutions adhering to international standards, showcasing our dedication to high-quality engineering solutions for demanding industrial applications.

Project Update:
This project was successfully completed on 13.09.2023, meeting all expectations and delivering a fully operational dust extraction system.

 

Published 08.12.2021